Sep
17
2026
Upcoming webinar

Cutting AAV cost per dose: a plasmid-free platform from 200L to commercial scale

Thursday 08:00 PDT / 11:00 EDT / 16:00 BST / 17:00 CEST
Sponsor
Cutting AAV cost per dose: a plasmid-free platform from 200L to commercial scale

Triple transfection constrains AAV manufacturing on multiple fronts: yield, scalability, quality, and cost per dose. This webinar presents data on a plasmid-free production platform that has delivered up to 40x higher AAV yields and up to 80% full capsids pre-enrichment, compared with roughly 40% for triple transfection. You will see how these gains translate into fewer batches, lower commercial-scale COGs, and a validated route from 200L to 2,000L+ without a change of platform. 

Attend this webinar to: 

  • Compare yield and capsid quality data showing up to 40x higher AAV yields and up to 80% full capsids pre-enrichment versus triple transfection, reducing batch numbers and downstream purification burden 
  • Quantify the cost case, including modelled 7- to 62-fold reductions in cost per dose and up to 85% lower commercial-scale COGs across master viral banks supporting 98–168 GMP 200L batches 
  • Review in vivo evidence of enhanced AAV9 potency in the SOD1-ALS mouse model, where platform-derived vector improved survival over plasmid transfection-derived vector at comparable doses 
  • Explore a helper‑virus‑free rAAV manufacturing platform demonstrated at 200L and scalable to 2,000L+, where TESSA delivers essential helper functions and rep/cap or genome supply – supporting late‑phase production and BLA readiness from Phase 1 

Register now to see how a plasmid-free platform can cut cost per dose, raise full capsid content, and scale to commercial supply without process redevelopment. 

Jun Xie, PhD
Jun Xie, PhD
Director, Vector Development of Vector Core, Associate Professor at UMass Chan Medical School

Jun Xie, PhD, is an Associate Professor at UMass Chan Medical School and Director of Vector Development for the Viral Vector Core at the Gene Therapy Center in Worcester, Massachusetts. His research focuses on advancing adeno-associated virus (AAV) technologies for gene therapy, including engineering novel capsids, improving genome integrity, and developing innovative gene silencing platforms. 

Dr. Xie has contributed to the discovery of more than 150 novel AAV capsids and has helped elucidate mechanisms impacting AAV genome homogeneity and vector performance. His work has led to the development of rAAV-based gene therapy approaches for multiple central nervous system diseases, including Alexander disease and familial amyotrophic lateral sclerosis (ALS). He has completed a Pre-IND interaction with the FDA for an Alexander disease gene therapy program and is advancing IND-enabling studies in alignment with regulatory guidance. 

Dr. Xie earned his PhD in Genetics from Sun Yat-sen University, along with advanced training in molecular biology and genetics. His expertise spans viral vector development, RNAi therapeutics, and translational gene therapy

Robert Leydon
Robert Leydon
Head of TESSA at Minaris

Robert Leydon is Head of TESSA and brings over 25 years of experience in the life sciences industry. He leads the development and advancement of the Tetracycline Enabled Self Silencing Adenovirus (TESSA) rAAV manufacturing platform, driving innovation in viral vector design, scalable rAAV production, and toxic gene silencing technologies. He also oversees commercial services that enable clients to evaluate and optimize rAAV productivity within the TESSA system.

Robert’s multidisciplinary expertise spans plasmid engineering, recombinant protein expression, structural biology, antibody humanization, capsid engineering, next generation sequencing (NGS), bioinformatics, viral vector manufacturing, and analytical development, providing an integrated perspective from discovery through production.

Prior to Minaris, Robert was Lead Molecular Biologist at Crysalin, where he pioneered a rapid end to end process enabling recombinant protein production from plasmid design within five days, supporting sub 3 Å crystal structures of synthetic protein lattices. Earlier at GSK, he served as Senior Scientist supporting high throughput screening and structural biology programs, applying diverse expression systems—including E. coli, baculovirus, BacMam, mammalian cells, and Pichia pastoris—to accelerate drug discovery and development.